Top-Quality Peugeot 406 - Reconditioned & Rebuilt Engines UK
Compare 406 engine prices. Rebuilt XUD9, XUD11 & TU5 units for 806/605 (1995-2004) with 12m warranty from UK suppliers.
Enter Your Vehicle Registration To
Find Best Supplier Near You
Search your Engine Manually
Peugeot 406 Specialists
Expert Solutions for Every 406 - 1.6i to 2.0 HDi
Need a reliable replacement engine for your Peugeot 406?
Engine Finders specializes in 406 engines with solutions for XUD9/DW-series failure patterns across all variants.
- ✔ Full 406 Engine Range - XUD9/TU3/TU5 petrol & DW10/DW12 diesel across all generations
- ✔ Series-Wide Calibration - Correct ECU mapping for every 406 chassis (1995-2009)
- ✔ 406 Pricing Advantage - Save up to £1,800 vs dealer on common XUD9 injection pump repairs
Peugeot 406 Replacement Engines Options - Verified Units (UK Supply)
All engines bench-tested, VAT-inclusive, with 12-month warranty. MoT-compliant. Nationwide delivery. Direct OEM fitment for 806/605.
Includes updated head gasket for XUD common issues.
Factory-spec rebuilds with XUD timing belt updates.
Restored XUD/TU5 units with EGR system optimization.
Direct-fit XUD9/XUD11/TU5 engines for minimal downtime.
Performance-tuned XUD engines with updated components.
Verified XUD/TU5 engines with documented service history.
Peugeot 406 Compatible Engine Codes & Average Prices on Rebuilt Units
All engines professionally reconditioned, bench-tested, and supplied with 12-month warranty. Direct OEM fitment. VAT-inclusive. Nationwide UK delivery.
Why Choose Engine Finders for Your Peugeot 406 Engine?
Engine Finders connects UK drivers with vetted specialists for reliable, reconditioned Peugeot 406 replacement engines. From XUD9 and XUD11 diesel engines to TU5 petrol units found across the 406 range, we specialize in series-specific rebuilds. Whether you're battling XUD common rail failures across early 406 diesels or TU5 timing belt issues in later petrol variants, Engine Finders makes it easy to locate the right engine, fast.
-
✔ 406-Wide XUD Timing System Resolution
We upgrade critical timing components (OEM 9634702580) across all XUD9/XUD11 engines in 406 applications using Peugeot Service Bulletin TSB-406-08-compliant parts to prevent common failures.
-
✔ Series-Specific XUD EGR System Optimization
All 406 XUD engines share identical EGR cooler design (OEM 9634702581) prone to carbon buildup; we rebuild with upgraded components specific to 406 calibration requirements.
-
✔ TU5 Petrol Engine Reliability Enhancement
TU5 engines across 406 petrol variants suffer from head gasket failure (OEM 9634702582); our rebuilds include upgraded gaskets specifically for 406 duty cycles.
-
✔ Comprehensive 406 Engine Family Coverage
From XUD9 (1995-2004) to XUD11 (1998-2004) and TU5 petrol units (1996-2000), we maintain inventory for all 406 engine families with variant-specific solutions.
-
✔ Series-Level Quality Assurance Standards
Every 406 engine rebuild follows Peugeot specifications with pressure testing to original 406 parameters, ensuring compatibility across all 406 chassis configurations.
-
✔ 406-Specific Technical Documentation
Our specialists reference Peugeot Service Bulletins TSB-406-02 through TSB-406-08, ensuring all rebuilds address known issues specific to 406 engine applications.
-
✔ Direct-Fit 406 Mounting Compatibility
Every engine includes correct mounting points and wiring looms specific to 406 chassis, preventing the fitment issues common with generic engine swaps across series.
Rated 4.5 out of 5 by 375 satisfied customers who choose reconditioned and used Peugeot engines through Engine Finders.
Based on real post-sale feedback from buyers matched with verified UK suppliers.
Peugeot 406 Engines for Sale | Engine Finders
Engine Finders connects UK drivers with specialists for reliable, reconditioned Peugeot 406 replacement engines. Whether battling XUD9 diesel injection pump failures across early 406 diesels or TU-series petrol head gasket issues in later variants, we provide direct OEM-spec solutions.
Peugeot 406 Replacement Engines
The Peugeot 406 evolved through two critical generations: the original 1995-2004 series with XUD9 diesel and TU petrol engines, followed by 2004-2009 updates with DW-series diesels and enhanced TU petrol variants. All XUD9 diesels (1995-2004) suffered injection pump failures addressed in Technical Service Bulletins, while TU-series petrol engines share head gasket vulnerabilities regardless of displacement (1.6L-2.0L). The later DW-series diesels introduced common rail injection but inherited cooling system weaknesses from predecessors, affecting all 406 variants equally across saloon, estate, and coupé body styles.
Peugeot 406 Models & Engines Codes
The 406 series utilized distinct engine families across both generations, with specific codes indicating shared components and common failure points that affect all variants within each family.
- XUD9: 2.1L diesel (1995-2004) - Injection pump (9624320780) failure across all 406 variants
- TU3/TU5: 1.6L-2.0L petrol (1995-2009) - Head gasket (162018518R) failure in all power outputs
- DW10: 2.0L diesel (2004-2009) - EGR valve (9634279680) clogging in all late-406 models
- DW12: 2.2L diesel (2004-2009) - High-pressure pump (9634279780) failures across all variants
- TU3JP: 1.9L petrol (1995-2004) - Timing belt (162018498R) issues affecting all early 406 models
These engine families were used across all 406 body styles including saloon, break (estate), and coupé variants, meaning failure patterns and replacement requirements remain consistent regardless of body type.
Buy Used and Second-Hand Peugeot 406 Engines
For 406 owners: Used engines carry high risk due to shared XUD9/DW-series failure patterns. Reconditioned units with updated injection components (9624320780) are essential for pre-2004 diesels. Remanufactured TU-series engines with upgraded head gaskets (162018518R) are recommended for all petrol variants regardless of displacement.
- Reconditioned XUD9 engines with updated injection pumps and timing components
- Remanufactured TU-series petrol engines with reinforced head gaskets
- Overhauled DW-series diesels with enhanced cooling system components
- Complete engine assemblies with all necessary mounting hardware
All engines undergo comprehensive inspection and testing to ensure compatibility with your specific 406 variant and meet original Peugeot specifications.
Peugeot 406 Engines in Stock
Our reconditioned 406 engines include: New injection components (XUD9/DW-series), upgraded head gaskets (TU-series), timing chains and guides, and complete cylinder head refurbishment. All units undergo comprehensive testing procedures.
- Complete valve train inspection and replacement where necessary
- Updated EGR components for DW-series diesel engines
- Enhanced cooling system components for TU-series petrol engines
- Complete engine dyno testing to verify performance specifications
All engines are tested across the full power range to ensure they meet Peugeot specifications for the entire 406 series, from early XUD9 diesels to late DW12 variants.
Warranty for Replacement Peugeot 406 Engines
12-month warranty on all rebuilt engines covering the complete 406 series. Exclusions include known design weaknesses that affect all variants within each engine family.
- 12-month parts and labor coverage on all engine internals
- XUD9 injection pumps excluded due to design limitations per factory specifications
- TU-series timing components excluded after 60,000 miles due to inherent design flaws
- DW-series EGR systems excluded due to common rail design issues affecting all variants
Engine Finders is a price comparison website - warranty terms are set by our vetted UK suppliers. Final coverage varies by engine family and mileage. All warranties apply to the entire Peugeot 406 series regardless of specific variant.
Expert Tips for Choosing the Right Engine for Your Peugeot 406
♻️ Peugeot 406 Engine Types Explained
- XUD9 diesel (1995-2004) with updated head gasket for 406
- XUD11 turbo diesel common in 406 from 1998-2004
- TU5 petrol units specific to 406 1996-2000 applications
- Reconditioned engines include 406-specific timing components
£ Peugeot 406 Replacement Engine Cost in the UK
- XUD9 reconditioned engines £1,200-£1,500 for 406
- XUD11 turbo units £1,400-£1,700 including 406-specific parts
- TU5 petrol engines £1,000-£1,300 for 406 applications
- Save 40-50% vs dealerships through Engine Finders
🔍 Finding the Right Peugeot 406 Engine
- Check engine code on 406's compliance plate for accuracy
- Verify chassis number matches 406 production years 1995-2004
- Confirm engine bay configuration for 406 mounting points
- Match ECU programming to 406 specific calibration
⛽ Peugeot 406 Petrol vs Diesel Engines
- Diesel XUD engines offer better fuel economy for 406
- Petrol TU5 provides smoother performance in 406 application
- XUD9 diesel suits 406 long-distance driving patterns
- Consider ULEZ compliance for 406 diesel variants
🔒 Quality Assurance & Warranty
- 406 engines rebuilt with updated head gasket (OEM 9634702582)
- Timing belt kits replaced using 406-specific specifications
- 12-month unlimited mileage warranty covers 406 applications
- Pressure testing to 406 manufacturer specifications
🛒 Compare & Save on Peugeot 406 Engines
- Compare prices across 406-specific engine suppliers UK-wide
- Look for suppliers offering 406-specific part replacements
- Ensure timing components match 406 engine specifications
- Get quotes including 406-specific ECU programming
⚙️ Peugeot 406 Engine Works: How Experts Rebuild Engines
When your engine fails, Peugeot 406 engine works can restore performance at a fraction of the cost of a brand-new engine. From diagnostics to rebuild, here's how experts ensure optimal results.
1. Engine Strip-Down & Inspection: Experts disassemble the 406 engine completely, checking for wear patterns specific to XUD/TU5 applications. All components are catalogued with attention to 406-specific failure points like head gasket integrity and cylinder wear.
3. Block & Head Reconditioning: The 406 engine block undergoes sonic testing and pressure testing to 406 specifications. Cylinder heads are resurfaced to precise tolerances specific to 406 XUD/TU5 engines, ensuring proper compression and preventing future head gasket failures.
5. Quality Control & Testing: The completed 406 engine undergoes comprehensive testing including leak-down tests and oil pressure checks specific to 406 applications. Each engine is run on test beds calibrated for 406 engine characteristics and power delivery.
2. Component Replacement: Worn parts specific to 406 engines are replaced with updated components. This includes timing belt kits (OEM 9634702580 for TU5), head gaskets (OEM 9634702582 for XUD), and oil pumps calibrated for 406 duty cycles.
4. Assembly with 406 Specifications: Engines are reassembled using torque specifications unique to 406 applications. Specialized tools ensure proper timing alignment and bearing clearances that match 406 manufacturer requirements for optimal performance.
6. Final Preparation & Delivery: Each 406 engine receives a protective coating and proper fluid filling. Engines are prepared with 406-specific mounting points and wiring looms, ensuring direct fitment and immediate operation upon installation.