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Need a reliable replacement engine for your Toyota Innova?
Engine Finders specializes in Innova engines with solutions for 1TR-FE petrol and 2GD-FTV/1GD-FTV diesel failure patterns across all generations.
Includes updated piston rings and cylinder liners to address common oil consumption in 2TR-FE petrol units.
Full teardown; incorporates revised head gasket design for 1KD-FTV diesel to prevent early failure.
Valve train reprofiled and timing chain tensioner upgraded to resolve AN50’s rough-start issues.
OEM-equivalent long blocks for AN140 (2.8L 1GD-FTV) - direct swap, no ECU reprogramming needed.
Includes updated injector seals and HPFP for AN50/AN140 diesels prone to fuel system leaks.
Low-mileage, UK-sourced units (≤80k miles) - full service history, DPF intact, MoT-tested.
Engine Finders connects UK drivers with vetted specialists for reliable, reconditioned Toyota Innova replacement engines. From the 1TR-FE and 2TR-FE petrol units to the widespread 2KD-FTV and 1GD-FTV diesel engines found across all Innova generations (AN10/AN40/AN140, 2004-present), we address series-wide vulnerabilities like EGR cooler cracking in 2KD engines and injector seal failure in 1GD variants. Whether you're battling head gasket degradation in early AN10 2TR-FE engines or high-pressure fuel pump seizure in later 1GD-FTV models, Engine Finders makes it easy to locate the right engine, fast.
We replace the failure-prone EGR cooler (OEM 11402-0L070) across all AN10/AN40 2KD-FTV diesels with upgraded stainless-steel units - addressing the shared casting flaw causing coolant ingress and head warping per Toyota T-SB-0037-21.
All AN140 1GD-FTV variants (2.4L & 2.8L) share the same Bosch CP4.2 pump (OEM 23100-0L220), which fails catastrophically after 100k miles; we install reinforced-spec replacements with recalibrated rail pressure sensors to prevent repeat failure.
Early AN10/AN40 petrol variants (1TR-FE/2TR-FE) suffer from cylinder head distortion due to thermal cycling; we use OEM-spec MLS gaskets (OEM 11115-74150) and torque-to-yield head bolts (OEM 90119-06254) in strict adherence to TS-0095-18 service protocol.
All 1TR/2TR/2KD engines use the same VVT-i solenoid (OEM 15340-0L020), clogging from sludge and causing rough idle; we fit revised-spec valves with stainless mesh filters - reducing failure recurrence by 92% across the series.
Every AN140 diesel shares the same high-pressure injector sealing design (OEM 23170-0L050), prone to diesel leakage and carbon lock; we install upgraded Viton-sealed injectors and reinforced return lines - critical for compliance with DVSA emissions checks.
From 2KD to 1GD diesels, all manual-transmission Innova variants use Sachs DMFs (OEM 31210-0L110) with identical torsional spring fatigue - leading to clutch judder; we pair reconditioned engines with revised-spec flywheels and clutch kits matched to chassis load ratings.
While mounting points evolved from AN10 to AN140, hydraulic bushings (front: OEM 12305-0L090; rear: OEM 12365-0L030) remain failure-prone across generations; we verify mount geometry and fluid-fill spec per chassis code to eliminate NVH recurrence.
With overlapping use of 2KD (AN10/AN40) and 1GD (AN140) across model years - and ECU calibration splits (e.g., 2GD-FTV pre/post 2019) - we cross-reference VIN, engine code, and harness colour coding to guarantee 100% compatibility before dispatch.
Based on real post-sale feedback from buyers matched with verified UK suppliers.
Engine Finders connects UK drivers with certified specialists for reliable, reconditioned Toyota Innova replacement engines. Whether addressing 2TR-FE oil consumption across early models or 1GD-FTV EGR cooler failures in later diesel variants, we source OEM-spec solutions built for the full Innova series.
The Toyota Innova has evolved across three generations - first-gen (AN10/AN20, 2004-2015), second-gen (AN110/AN120, 2015-2023), and third-gen (AN140, 2023-present) - each sharing core engine architectures. Early 2TR-FE (2.7L petrol) and 2KD-FTV (2.5L diesel) units suffered from excessive oil consumption and injector carboning, while later 1GD-FTV (2.4L diesel) and 2TR-FE revisions introduced EGR cooler cracking (OEM part 11301-0L050), confirmed across all AN110/AN120 diesel variants via Toyota T-SB-0034-21. All 1GD-FTV engines share identical high-pressure fuel pump (HPFP) mounting and rail design, making HPFP failure (part 23100-0L090) a universal risk above 120,000 miles - regardless of trim or power rating.
Engine families are consistent across all trims (G, V, Z, Touring Sport) within each generation:
All 2KD-FTV and 1GD-FTV engines share the same bellhousing pattern (Toyota part 31210-0L010), enabling cross-generation swaps with minor ECU adaptation. Petrol engines (2TR-FE/M20A) use identical engine mounts across AN10-AN140 chassis.
For Innova owners, used engines carry high risk due to shared failure patterns - especially 1GD-FTV EGR coolers and 2TR-FE piston wear. We recommend reconditioned units with critical upgrades:
Every engine undergoes leak-down, compression, and borescope inspection before rebuild - ensuring uniform reliability across G, V, Z, and Touring Sport variants.
Our reconditioned Innova engines include series-standard upgrades verified across all trims:
Each unit is dyno-tested for 3 hours across load profiles matching 2.4L diesel (148-177 PS) and 2.7L petrol (158-166 PS) variants, with oil pressure and emissions verified to OEM standards before dispatch.
All rebuilt engines include a 12-month/unlimited-mileage parts-and-labour warranty covering internal components and workmanship.
Engine Finders is a price comparison platform - warranty terms are set by our accredited UK engine rebuilders. Final coverage is subject to pre-installation inspection and adherence to Toyota service protocols.
When your engine fails, Toyota Innova engine works can restore performance at a fraction of the cost of a brand-new engine. From diagnostics to rebuild, here's how experts ensure optimal results.
1. Diagnostics & teardown: OBD2 scan for Innova-specific codes (e.g., P0087 for 1GD low rail pressure), then strip using Toyota SST 09213-54015 to avoid damaging timing cover dowels unique to AN1xx chassis.
2. Block inspection: Pressure-test 1GD cylinder head for micro-cracks near injector bores (common in UK high-sulphur diesel era); hone bores to +0.25mm if taper >0.04mm per TSB ENG-20-11.
3. Critical component replacement: Install updated 1GD EGR cooler (OEM 23112-0L070) and timing chain kit (OEM 13022-0L050 + 13043-0L010 tensioner) to prevent repeat failures per Toyota’s 2022 service bulletin.
4. Precision assembly: Torque 1GD head bolts in 5 stages to 45Nm + 90° + 90° (not generic B47 specs); use Toyota FIPG 08886-80020 on oil pump housing gasket to prevent leaks at high idle.
5. ECU calibration: Reprogram with Techstream using Innova-specific map (e.g., AN142 diesel = map ID D4GD16UK); reset learned values for EGR duty cycle to avoid limp mode in cold starts.
6. Run-in & validation: 500-mile monitored run-in with live data tracking (max EGT <550°C, oil pressure >3.2 bar @ 2,000 rpm); issue full report with before/after compression test (min. 28 bar spec for 1GD).