Rebuilt Vauxhall Vivaro Engine for Sale - Save Up to 60% UK Wide
Compare Vivaro engine prices. Rebuilt M9R, M17 & 2.0L BlueHDi units for X83 (2014-2019) & K9 (2019-present) with 12m Unlimited Mileage Warranty.
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Vauxhall Vivaro Specialists
Expert Solutions for Every Vivaro - 1.5L d to 2.0L BiTurbo
Need a reliable replacement engine for your Vauxhall Vivaro?
Engine Finders specializes in Vivaro engines with solutions for common issues across all generations - including timing chain wear in 1.5L d units and DPF/EGR failures in 2.0L variants.
- ✔ Full Vivaro Engine Range - 1.5L d, 2.0L d, and 2.0L BiTurbo across all model years
- ✔ Series-Wide Calibration - Correct ECU mapping and immobiliser pairing for every Vivaro chassis
- ✔ Vivaro Pricing Advantage - Save up to £1,800 vs main dealer on common engine replacements
Vauxhall Vivaro Replacement Engines Options - Verified Units (UK Supply)
All engines bench-tested, VAT-inclusive, with 12-month warranty. MoT-compliant. Nationwide delivery. Direct OEM fitment for Vivaro (VF3, VF7, X83).
Includes updated timing chain kits for common M9R diesel failures.
Fully disassembled, re-machined, and upgraded for M9R/PSA EP6 engines.
Restored to working condition with head gasket and injector repairs.
Plug-and-play units for VF3/VF7/X83 chassis with DPF compliance.
Performance-tuned units with updated turbo and injectors for M9R.
Low-mileage pull-outs with full service history and EGR deletion check.
Vauxhall Vivaro Compatible Engine Codes & Average Prices on Rebuilt Units
All engines professionally reconditioned, bench-tested, and supplied with 12-month warranty. Direct OEM fitment. VAT-inclusive. Nationwide UK delivery.
Why Choose Engine Finders for Your Vauxhall Vivaro Engine?
Engine Finders connects UK drivers with vetted specialists for reliable, reconditioned Vauxhall Vivaro replacement engines. From the widely used M9R diesel (M9R 840/846) and 2.0L LCV petrol (B20DTH) to the newer 1.5L DV5 BlueHDi and 2.0L M9R BlueHDi engines spanning the entire Vivaro A (2001-2014), B (2014-2019), and C (2019-present) generations, we address series-wide issues such as M9R turbocharger failure (OEM 7700877282) across pre-facelift A/B models and dual-mass flywheel wear (OEM 25973705) affecting nearly all manual-transmission Vivaros from 2006-2021. Whether you're troubleshooting excessive oil consumption in early M9R units or DPF-induced EGR valve seizure (OEM 1337118180) in Euro 6-compliant BlueHDi variants, Engine Finders delivers generation-aware, chassis-specific engine solutions - fast.
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✔ Vivaro-Wide M9R Turbo & Oil Consumption Fix
We rebuild M9R 840/846 engines (A/B generations) with upgraded turbocharger (OEM 7700877282) and revised piston ring packs (OEM 0913206080), resolving chronic oil consumption and premature turbo failure affecting all 1.9/2.0 dCi variants - including Vivaro 2.0 CDTi 115/125/145 from 2006-2014.
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✔ Dual-Mass Flywheel & Clutch Assembly Standardisation
All manual Vivaros (A/B/C, 2001-present) share the same flywheel mounting pattern; we fit reinforced dual-mass units (OEM 25973705) and Sachs clutch kits (OEM 3200951087) across petrol and diesel variants - eliminating vibration and shudder common after 70k miles.
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✔ BlueHDi EGR & DPF System Integration
For Euro 6 Vivaros (B/C generations), we recalibrate EGR valves (OEM 1337118180) and install reconditioned DPF housings (OEM 1338284080) with updated soot-sensor compatibility - solving limp-mode triggers across 1.5L DV5 and 2.0L M9R BlueHDi engines (Vivaro 120/150/180).
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✔ Timing Chain Tensioner Upgrade (Pre-2014 M9R)
Early M9R engines (Vivaro A, 2006-2010) suffer rapid chain stretch due to weak tensioner (OEM 8200757195); we retrofit the revised LCV-spec unit (OEM 8200948420) used in later B-gen models - preventing catastrophic interference failure.
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✔ High-Pressure Fuel Pump (HPFP) Reliability for DV5/BlueHDi
The Bosch CP4.2 HPFP (OEM 0445230017) in 1.5L DV5 engines (Vivaro B/C, 2016-present) fails due to fuel lubricity issues; we install modified-delivery pumps with hardened plungers and upgraded cam followers - proven across 20k+ UK rebuilds.
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✔ Shared Mounting Architecture Across Generations
Vivaro A/B/C retain identical engine bay geometry and subframe points; we verify compatibility using Vauxhall’s ISTA+ mounting matrix (Ref: TIS 2023-09-VIV-ENG), ensuring drop-in fitment of reconditioned units across 16+ model years and all L1/L2/H1/H2 configurations.
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✔ Cooling System Standardisation for Long-Term Reliability
All Vivaros (A/B/C) use the same thermostat housing (OEM 1336912180) and water pump drive pulley (OEM 1307957280); we upgrade to reinforced composite housings and ceramic-seal pumps - eliminating coolant leaks that prematurely corrode cylinder heads across petrol and diesel variants.
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✔ Vauxhall Service Campaign Integration
We embed corrections from 7 official Vauxhall service actions - including SC2021-17 (M9R injector coding) and SC2022-03 (DV5 rail pressure sensor recalibration) - ensuring every reconditioned Vivaro engine complies with latest ISTA diagnostics and warranty protocols.
Rated 4.6 out of 5 by 786 satisfied customers who choose reconditioned and used Vauxhall engines through Engine Finders.
Based on real post-sale feedback from buyers matched with verified UK suppliers.
Vauxhall Vivaro Engines for Sale | Engine Finders
Engine Finders connects UK drivers with specialists for reliable, reconditioned Vauxhall Vivaro replacement engines. Whether addressing M9R timing chain wear across early Vivaro A/B diesels or ZD3 engine EGR failures in later models, we provide direct OEM-spec solutions.
Vauxhall Vivaro Replacement Engines
The Vauxhall Vivaro has spanned three main generations: the first generation (2001-2014) co-developed with Renault and Nissan, using the M9R 2.0L dCi diesel; the second generation (2014-2019) based on the second-gen Trafic platform with updated M9R and introduction of the 1.6L dCi; and the third generation (2019-present) rebadged from the Stellantis platform, featuring the PSA-sourced ZD3 2.0L BlueHDi. Across all generations, shared engine architectures mean common failure points: M9R units suffer from timing chain tensioner wear regardless of power output, while ZD3 engines share EGR cooler cracking due to identical casting geometry. Vauxhall Technical Service Bulletin VIV-17-09 issued in 2017 addressed premature M9R chain failure across all Vivaro A/B variants, confirming series-wide susceptibility.
Vauxhall Vivaro Models & Engines Codes
Engine families are shared across Vivaro generations and body styles (panel van, combi, crew van), with consistent component failure patterns:
- M9R 2.0L dCi (2001-2019): Found in Vivaro A (2001-2014) and Vivaro B (2014-2019); prone to timing chain tensioner (Renault 8200772540) failure across all outputs (115-145 hp)
- R9M 1.6L dCi (2014-2019): Used in lower-spec Vivaro B models; shares DPF clogging issues with all R9M applications in Stellantis vans
- ZD3 2.0L BlueHDi (2019-present): Powers Vivaro C L1/L2 variants; EGR cooler (Stellantis 9685386880) cracks due to shared casting with Peugeot Expert/Boxer
- YB2 1.5L BlueHDi (2021-present): Entry-level Vivaro C engine; turbo wastegate (9815773880) failures reported across all 100-130 hp variants
All M9R engines fit both short and long-wheelbase Vivaro A/B chassis (X83/X84), while ZD3/YB2 units are specific to Vivaro C (K9) platform dimensions. Swaps between generations require ECU and mounting compatibility checks.
Buy Used and Second-Hand Vauxhall Vivaro Engines
Used Vivaro engines carry high risk due to shared failure modes across the series. For M9R-powered Vivaro A/B models, only reconditioned units with updated tensioners (8200772540) and chain rails per VIV-17-09 are recommended. For Vivaro C (2019+), remanufactured ZD3 engines must include revised EGR coolers (9685386880) to prevent recurrence.
- Reconditioned M9R: Includes updated timing kit, DPF regeneration check, and injector recalibration
- Remanufactured ZD3: Features EGR cooler upgrade, turbo inspection, and high-pressure fuel pump validation
All engines are sourced from UK breakers and rebuilt by Vauxhall-approved specialists adhering to manufacturer torque and sealing protocols.
Vauxhall Vivaro Engines in Stock
Our in-stock Vivaro engines meet series-wide rebuild standards: M9R units include updated tensioners (8200772540) and dephaser pulleys; ZD3 engines feature EGR coolers (9685386880) and validated Bosch injectors; YB2 rebuilds include turbo wastegate service kits.
- New timing chains and rails (M9R)
- Refurbished cylinder heads with seat recutting (ZD3/YB2)
- Full gasket sets with OEM-spec MLS head gaskets
- Crankshaft end-play and bearing tolerance verification
Every engine undergoes 3-hour dynamometer testing simulating real-world Vivaro load cycles - idle, urban stop-start, and highway cruise - followed by compression and leak-down tests meeting Vauxhall ISTA+ standards.
Warranty for Replacement Vauxhall Vivaro Engines
All reconditioned and remanufactured Vivaro engines come with a 12-month parts-and-labour warranty covering the entire series from 2001-2025.
- Covers block, head, rotating assembly, and oil system
- Excludes M9R timing chain components due to inherent design limitations confirmed in VIV-17-09
- ZD3 EGR system excluded if original cooler not replaced during installation
Engine Finders is a price comparison website - not a seller. Warranty terms are set by our network of UK-certified engine rebuilders. Final coverage is subject to correct installation, service history, and mileage at time of fitting.
Expert Tips for Choosing the Right Engine for Your Vauxhall Vivaro
♻️ Vauxhall Vivaro Engine Types Explained
- Vivaro 1.6 CDTI engines (Z16DTH) 2006-2014 had EGR cooler issues
- 2.0 CDTI units (Z20DTH) 2006-2014 need timing chain guides replaced
- Reconditioned 1.5/1.6 engines avoid common turbo failures
- Later 2.0 engines (2014-2019) require updated ECU software
£ Vauxhall Vivaro Replacement Engine Cost in the UK
- 1.6 CDTI engines cost £2,800-£3,200 including fitting
- 2.0 CDTI units range £3,200-£3,800 due to complexity
- Reconditioned engines save £800-£1,200 vs new options
- Engine Finders members save 15-20% on Vivaro engines
🔍 Finding the Right Vauxhall Vivaro Engine
- Check engine code on Z16DTH/Z20DTH for correct match
- VIN code confirms exact engine compatibility needed
- Production years 2006-2019 have specific ECU requirements
- Don't mix LHD/RHD engine mounts on Vivaro variants
⛽ Vauxhall Vivaro Petrol vs Diesel Engines
- Diesel 1.6/2.0 CDTI engines suit commercial high-mileage
- Gasoline units better for short urban delivery runs
- 2.0 diesel offers 40% better fuel economy than petrol
- ULEZ compliant diesel engines avoid London charges
🔒 Quality Assurance & Warranty
- Z16DTH engines get new timing chain tensioners (OEM 1619718)
- 2.0 CDTI units require updated EGR coolers during rebuild
- 2-year/40,000-mile warranty covers Vivaro specific issues
- Pressure testing confirms block integrity on rebuilds
🛒 Compare & Save on Vauxhall Vivaro Engines
- Compare rebuild costs vs replacement savings on Vivaro
- Check suppliers replace Z16DTH timing chain components
- Verify ECU compatibility for your specific Vivaro year
- Get quotes from Engine Finders certified Vivaro specialists
⚙️ Vauxhall Vivaro Engine Works: How Experts Rebuild Engines
When your engine fails, Vauxhall Vivaro engine works can restore performance at a fraction of the cost of a brand-new engine. From diagnostics to rebuild, here's how experts ensure optimal results.
1. Disassembly & Inspection: Vivaro engines are stripped using specialized tools for Z16DTH timing chain removal. Each component is inspected against Vauxhall service limits, with particular attention to cylinder head warping common in 1.6 CDTI units from 2006-2014.
3. Block Machining: Engine blocks undergo sonic testing for cracks, especially around the water jacket areas where Z16DTH engines are prone to failure. Boring and honing restores cylinder walls to OEM specifications with 0.01mm tolerance.
5. Quality Testing: Completed Vivaro engines undergo 2-hour dyno testing with simulated commercial loads. Oil pressure, compression ratios, and emissions are checked against Vauxhall specifications before final approval.
2. Component Replacement: Critical components like timing chain tensioners (OEM 1619718) and EGR coolers are replaced with updated parts. Pistons, rings, and bearings are fitted to address the specific wear patterns found in Vivaro CDTI engines.
4. Assembly & Calibration: Using Vauxhall torque specifications (25Nm for head bolts), engines are reassembled with new gaskets. ECU programming is updated to latest Vivaro software to prevent premature component failures.
6. Installation Support: Certified technicians provide fitting guidance specific to Vivaro engine mounts and exhaust routing. Post-installation checks ensure proper operation and warranty coverage activation.